Abstract:

The mining industry is undergoing a period of rapid transformative change. This is the result of the social and financial accountabilities that the industry is faced with because of the world’s desire to cap average temperature increase to 1.5⁰C above pre-industrial levels (UNFCC, 2016). To limit global warming to 1.5⁰C, greenhouse gas emissions must peak before 2025 at the latest and decline 43% by 2030. In hard rock mining, comminution is identified as the major energy consumer, being responsible for 40-60% of the electricity use. It follows that comminution is the major greenhouse gas emission process of the mine. All effort is being made to radically reduce the carbon emissions of comminution.

Grinding media plays a large role in the energy consumption and carbon emission story. In recent years industry practitioners have attempted to quantify the grinding media carbon footprint. This paper makes a definitive contribution to that discussion. The grinding media carbon footprint is quantified in Scope 1, 2 and 3 emission terms in the context of a grinding media supplier. Major emission contributors, steel, natural gas and electricity are discussed in detail. The steel industry transition is a key factor.

The paper will explore the steel industry transition and its effect on grinding media manufacturing. The carbon footprint of heritage steel process routes are analysed and compared with the process routes of the future. Emerging steel making technologies are presented and discussed. The future of the steel manufacturing and procurement route for grinding media is proposed.

This narrative allows for a comparison between the heritage carbon footprint and the future carbon footprint of manufactured grinding media. Of equal importance is the opportunity of reducing the grinding media carbon footprint in the field. The paper explores possibilities of reducing the grinding media carbon footprint at the customer site. Media in use options are presented that take account of the mineral characteristics, the mill dynamics, and the product metallurgy to optimise both carbon footprint and media performance.

It is intended that this is a landmark paper in the discussion of the carbon footprint of grinding media.

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Dr. Paul Shelley

Biography